DIY Nursing Pads (without a serger)

August 8, 2012

How to make reusable (cloth) nursing pads without a sergerI've been buying disposable nursing pads off Amazon with their subscribe and save program, but it's
getting to be costly and I get annoyed with pulling off the little sticky tabs to stick them into my bra. I guess technically I could just leave those tabs on, but I ultimately wanted to save money and the environment so I decided it was time to sew my own nursing pads. I don't have a serger which is a bit of a problem as these would be even more awesome, I'm sure, if I had one. But I'm getting better with my zigzag stitching so I figured I could pull this off.

  • 1 layer of Pul (you could use fleece too)
  • 1 layer of alova suedecloth
  • 3 layers of upcycled tshirt fabric. You can use flannel alternatively.

    There's some disagreement about the use of Pul because trapping the moisture in could cause yeast and thrush due to the warm moist environment, but I don't feel that Pul is going to be any worse than the disposable ones I use because:
    • It's breathable
    • They'll be changed more frequently where they're reusable
    • My leaking is substantially less due to being so far into our breastfeeding relationship
    • I'm using the suedecloth which should wick the moisture into the inner fabric, keeping the moisture further away from my skin.
    • I don't have any previous issues with thrush (I totally wouldn't risk it if I'd had problems with thrush previously)

*Don't forget to sew these in pairs.

Step 1: I used a cd (more cd upcycling, haha) to cut out all of my
fabric with my rotary blade. This made it much faster.
I am using old tshirt scraps for the inner material. The CD fits really nicely
on old tshirt sleeves and you can cut two cuts at once! I've been wondering how I could upcycle those.
You need 3x as many pieces for the tshirt material though so do your math ahead of time.
Here's all my pieces cut out. I didn't do my math so I have some extras.
My plan is to cut some more tshirt material when I have the time. That's the only thing that I ran out of.
Step 2: Put your fabrics in order: Pul pretty side out, three layers of tshirt, and then your alova suedecloth with the right side out. If you've never worked with AS then the "right side" is the fuzzier side and the "wrong side" is the flatter side. I hope that makes sense when you've got the fabric in your hands. Now pin them all together. One pin in the middle was sufficient, although I'd started with two pins initially. Pins can hurt the Pul, but Pul can be sealed on hot in the dryer so I wasn't too stressed. Plus, I don't leak THAT much that I'm worried about a couple pins. 
Step 3: Sew with a straight stitch all the way around your circle. I had to resew a couple areas because I missed one layer of the Pul or the Alova.
Step 4: Cut off the excess fabric and make it look pretty. Cut off all the stray thread. 
Step 5: Here's two pads really to be zig zagged.

Step 6: For the last step, you're just zigzagging all around each nursing pad. This keeps the fabric from fraying when you wash it.

My favorite setting for the zigzag on my Brother XR-65.... 5/1.5 for #3 zigzag with these nursing pads. Not sure if that helps anyone or if it's comparable to other machines, but this is what I used on most of mine.
I tried 4/2 and 4/3 which looked fine.
Don't forgot- assembly line style is faster when doing large numbers of an item.
I was putting my fabric in order to get ready to pin for this part. It really saves you time
when you start to sew them together because you don't need to change the settings as often.

Final Product

I love them. They're super comfortable and pretty. The only downside to using Pul for the outer fabric (in my opinion) is that it's a bit slippery. I read somewhere that some people use the sticky side of the Pul to the outside because the pad won't move around as much- BUT then you won't have the pretty side facing out, boooo! The word on the street is that you might be able to find Pul that's laminated in that direction, but I wanted to use some of the Pul I had sitting around from diapers. Either way, I've been wearing a pair of these nursing pads today without too many issues.

I was going to make mine contoured, then opted not to because it was more work and I've been pretty happy with my non contoured ones. If you'd like to make contoured ones, there's a tutorial here.

UPDATE (3/9/14): I've been using these since I published this back in 2012 and they're all holding up great. I've made some extra pairs because I think 15-20 pairs really gives me a lot of freedom to change them frequently without always doing the wash. I do use my serger on the newer pairs now that I have a serger because I LOVE my serger.


  1. Thanks for the non-serger tutorial! I'm planning to make some of these over the summer before my baby comes in oct (I used BUNCHES of these pads when I nursed my last 2). I don't have any of the suede and I want to use things i already have, is there a good substitute?

  2. I also noticed that someone had used pinking shears to keep them from fraying. :)

  3. Nice, I've tried pinking shears on cloth wipes and didn't have much luck preventing fraying that way. I tend to zig zag everything. Eventually- once I get over my fear of my DSLR camera and embroidery machine- I want to get a serger. But it's so much work to learn a new machine. :)

  4. Thanks for the tutorial! This is a dumb question but do you face the suede cloth in towards yourself and the Pul side against your bra?

    1. The suedecloth is soft (non shiny) "right" side against your breast, the Pul is right side against your bra (shiny side on inside, design towards outside).

  5. Do you air dry the pads, since it's PUL fabric?

  6. Nope. I wash and dry all of my Pul stuff (cloth diapers, nursing pads) in the washer/dryer. I do sun dry diapers occasionally, but that's more for stain removal. At this point (it's been over a year for many of my nursing pads) the nursing pads look pretty much the same as they did when I made them.